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Fire-Resistant Cable Tray

Fire-Resistant Cable Tray

Fire-resistant cable tray is a cable laying equipment designed for high fire risk environments, with excellent fire resistance and structural stability. Made of refractory materials or special alloys, it can maintain structural integrity for a certain period of time under high temperature or fire conditions to ensure the safe operation of the cable system. Fire-resistant cable trays meet international fire protection standards and are suitable for places with extremely high fire protection requirements such as high-rise buildings, subways, tunnels, chemical plants, etc. Its sturdy design and reliable performance provide effective protection for cables and are an ideal choice for ensuring the safe operation of critical facilities.

Product Introduction

Product parameters

Product Name: Fire-Resistant Cable Tray
Type: cable tray/channel cable tray/perforated cable tray/tray type cable tray/fire resistant cable tray/fire rated cable tray/fire proof cable tray/fireproof cable tray/cable trays for electrical systems
Material: Fire-Resistant Steel
Surface Treatment: Epoxy Spray Coating/Galvanized sheet

Product Size:

 
Width: 50-1200mm
Side Rail Height: 25-300mm
Length: 2000mm,3000-6000mm or Customization
Thickness: 0.6-3mm

Steel Thickness (Recommend):

 
1.0mm-Width: 50~100mm
1.2mm-Width: 100~150mm
1.5mm--Width: 200~500mm
2.0mm--Width: 600~700mm
2.5mm--Width: 800~1000mm
Customized according to customer requirements

Other Characteristics

 
Color: As customer requirements
Certification: CMA/ILAC-MRA/CNAS/CE
Application: Wiring system,cable management,electromechanical system,construction industry and so on
Non standard specifications are availabe according to customer's requirement

 

 

 

 

Fire-Resistant Cable Trays

 

Fire-Resistant Cable Tray 3
  • Super Strong Corrosion Resistance

    The acid, alkali and salt spray corrosion resistance is more than 5 times that of galvanized cable trays, suitable for extreme environments such as chemical/marine.

  • Lightweight And High Strength

    The density is only 1/4 of steel, and the tensile strength can reach 200MPa, which has both lightweight and high load-bearing characteristics.

  • Insulation And Flame Retardant

    The oxygen index is ≥28, reaching the B1 flame retardant standard, effectively avoiding electromagnetic interference and fire risks.

  • Maintenance-free Design

    No anti-corrosion maintenance is required within the 20-year service life cycle, and the comprehensive cost is 40% lower than that of metal cable trays.

 

 

Installation for Fire-Resistant Cable Trays

I. Pre-Installation Preparation

1. Material Inspection
 Verify fire resistance test reports (e.g., GB 29415 or UL 2196 certification).
 Check for intact fireproof layers (pay special attention to joints).

2. Environmental Assessment
 For humid environments: Use calcium silicate/ceramic-lined materials.
 For chemical plants: Confirm shell corrosion resistance (e.g., 316 stainless steel).

3. Tool Requirements
  Use spark-proof tools (copper/nickel-plated).
 Do not cut fireproof layers (pre-cut openings at the factory).

II. Core Installation Standards

1. Support Installation
 Reduced Spacing: Fire-resistant trays require 30% shorter support spans than standard trays (e.g., 1.5m → 1.0m).
 Seismic Reinforcement: In earthquake zones, add lateral seismic braces per GB 50981 (max spacing ≤12m).

2. Fireproof Sealing
 At wall/floor penetrations: Use firestop pillows + fireproof putty + fireproof boards** (fire rating ≥ wall requirement).
 Sealant density: ≥1.6g/cm³ (test with a penetrometer).

3. Grounding
 Use mineral-insulated cables (e.g., BTTZ-16mm²) for bonding jumpers.
 Ground resistance ≤4Ω (test with a micro-ohmmeter).

III. Special Connection Handling

1. Joints with Standard Trays
 Transition length ≥1m, with fireproof barriers (e.g., 12mm magnesia boards).
 Do not use direct bolting-apply fire-rated sealant (e.g., 3M™ Fire Barrier Sealant).

2. Branch Connections
 Line tees/crosses with ceramic fiber tape (withstands >1000°C).
 Bending radius ≥6× cable diameter (to prevent crushing).

IV. Acceptance Criteria

1. Fire Integrity Test
 Randomly select a tray section and torch-test (1100°C for 30 mins)-no through cracks allowed.
2. Structural Stability Check
 Under 1.5× design load, deflection must be <1/200 of span.
3. Documentation
 Archive fireproof material certificates, installation photos, and grounding test reports.

 

 

Regular inspection and maintenance for Fire-Resistant Cable Trays

 

 

Fire-Resistant Cable Tray 2

1. Regular inspection and maintenance

 

Fireproof layer inspection

 Check the fireproof board/rock wool layer for peeling and cracking every 6 months (focus on the joints and wall penetrations)

 If damage is found, it must be repaired immediately with the original fireproof material (it is forbidden to replace it with ordinary gypsum)

 

Sealing test

 Check the wall penetration blockage with a thermal imager every year (temperature abnormality>60℃ requires resealing)

 When the fireproof mud hardens and cracks, it needs to be scraped and refilled (density must be ≥1.6g/cm³)

2. Cleaning and maintenance

 

General environment

 Use dry compressed air to remove dust every quarter (high-pressure water washing is prohibited)

Chemical area

 Wipe the shell with a neutral detergent of pH6-8 every month (avoid corrosion of the fireproof layer)

Fire-Resistant Cable Tray 1
Zinc-Aluminum-Magnesium Cable Tray08

3. Functional test

 

Fire resistance performance sampling

 Commission the laboratory to perform a combustion test on the cut section every 3 years (to verify whether it still meets the standard)

 

Grounding system detection

 Measure the resistance of the mineral insulation jumper wire every year (should be ≤0.1Ω)

4. Repair and replacement standards

 

Situations where replacement is necessary

 Fireproof layer defect area > 10%

 Fireproof seal failure caused by steel structure deformation

 Substrate thickness loss ≥ 30% due to salt spray corrosion

Fire-Resistant Cable Tray

 

 

 

 

 

 

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